The intrinsic link between Prefabrication, Architecture and Sustainability

Author name

We associate prefabrication with compact steel-made living pods. From the 'Prefabs' to the recycling of containers for building hostels of affordable travelling. 


However, prefabrication goes beyond obvious modular construction. It is embedded in how we build our buildings and houses, from a screw to a solar panel. Nowadays, over half of the elements we use in construction are manufactured off-site, a rate with a tendency to rise even more. 


Prefabrication is consequently and equally linked to sustainability, actually the link between these two is stronger than with Architecture. 


A great example is the way we produce insulation material. If we want to achieve the U-values required for any new-built, we need to source insulation material from industrialised manufacturers. This applies for organic and recycled materials as well. The main advantage of prefabrication, beyond economies of scale, is the certainty of performance. We need to know how 'green' things really are. 


(Stow-Away Hotel by Doone Silver Kerr - pictured)

This links get even stronger when we talk about renewables, like solar panels, heat pumps or batteries. 


As much as the connection between prefabrication (industrialisation) and sustainability get stronger, the bridge between them gets shorter, pushing Architecture to the side. The risk of it, is to start conceiving sustainable construction with out the mediatic intervention of architects and designers, because at the end of the day, architectural principles, such as passive design need to stand at the top of the hierarchy to achieve real sustainable urban environment. 

[Mesh hierarchy inverted pyramid for achieving energy-efficient buildings]


The ‘Reasons Off-site’ is an immaterial exhibition curated by Summary Architecture of Porto, which has been touring across Europe and is now exhibited at the 'Casa de Arquitectura' in Matosinhos, The project presents a collection of building systems of significance in the historical evolution of modular and prefabricated architecture.


I have worked in collaboration with SUMMARY as part of my ambition of highlighting the importance of prefabrication in Architecture beyond aspects of economics, but as a key solution for achieving social and environmental needs, as much as a tool for creating architectural pieces. 


I'm sharing here a short text I wrote that is part of the touring exhibition of the Reasons Off-site.

The conflict of prefabrication

Konrad Wachsmann and Walter Gropius over the assembly of a Packaged house (from The Dream of the Factory‑made House by Gilbert Herbert)


The conflict of prefabrication is against conventional construction. It is an eternal brawl where it is difficult to see when one could finally defeat his perpetual rival. It is a conflict of economics, place, logistics, capabilities, aspirations, aesthetics, semantics and semiotics; but mainly, it is a conflict of ‘process’. For both, the objective is the same, to build. It is the path that is unsettled. The conflict begins by doing things one way or the other.


Traditionally, designers envision geometrical forms first and then figure out ways to conceive them. It is like walking the construction path backwards to the point where there is no building at all. It is a process that requires going back and forth until the optimal solution is found.

Now demolished Kisho Kurokawa Nakagin capsule tower in decay (Creative Commons)


In contrast, the prefabrication perspective challenges this anfractuous practice by looking for a straightforward solution based on logic rather than trial and error. A solution not for a single building, but for all to come.


This abstract thinking has been embraced by determined optimistic geniuses, headed in theory and practice by Walter Gropius. Undoubtedly, prefabrication has won its place in the Architectural narrative thanks to elemental figures, like Le Corbusier, Buckminster Fuller, Jean Prouvé, Kisho Kurokawa, Frank Lloyd Wright and Michael Hopkins. None of them escaped the challenges and riddles that the still fully unexplored path of prefabrication holds.

The last hundred years have been filled with fascinating examples of prefabricated buildings all around the globe. However, half a century away from their golden era some of these buildings are considered too old to be kept in optimal conditions, too new to be listed as historic landmarks, or too common to be considered Architecture. The Reasons Offsite is giving a well-deserved space to this niche, giving us the opportunity to explore a selection of key buildings in a very intimate manner.


Today, over half of the construction elements are produced off-site with levels of technological sophistication never seen before. Once again, prefabrication is promised as the solution to tackle economic, social and environmental problems associated with construction, turning factories and warehouses into architectural workshops. Therefore, now more than ever it is important to look back and learn from those who have explored this path before, and let their work guide our design towards a brighter Architecture.


Dismantle of the Patera building prototype (Photo provided by Nigel Dale)

SHARE THIS POST WITH YOUR NETWORK

by Doug Johnson 9 December 2025
As the year draws to a close, the Mesh team has been out in the community helping to spread some much-needed festive cheer. From fundraising in Santa suits, food donations for local families and donating warm clothing for those who need it most, the team has embraced the spirit of giving in the run-up to Christmas. Running for a Cause: The Guildford Santa Fun Run Despite the wet weather, members of the Mesh team braved the elements for the Guildford Santa Fun Run, raising money for the children’s charity, Challengers. Joined by Jacqueline Smith from our client TALO, Mesh’s Founder and Director Doug Johnson, along with Maria Fiore and Ilianna Filippopoulou, completed the festive run in full Santa attire. The team also reached their fundraising target, helping Challengers continue its exceptional work in supporting disabled children and young people in the community. Supporting Local Families in Need through the Lions Christmas Food Parcel Appeal For another year, Mesh proudly supported the Lions’ Christmas Food Parcel Appeal, helping to provide food parcels to individuals and families in need over the festive period. Thanks to the generosity of the Mesh team and many local businesses and residents, a huge selection of donated goods is now being sorted and delivered by the incredible volunteers at Lions Farnham. This annual initiative continues to be a meaningful way for us to support vulnerable members of our local community during what can be a really challenging time of year. The Coats for All Initiative Mesh has also taken part in the Coats for All initiative, a brilliant scheme that distributes warm, good-quality coats to anyone who needs one. Through the generosity of colleagues, friends, and partners who donated pre-loved coats in excellent condition, we are helping to ensure that more people can stay warm this winter. Many local libraries are acting as collection points, making this a simple but impactful way for people to support others in the colder months — and we are proud to play our part. According to Mesh Founder and Director, Doug Johnson: “Community sits at the heart of Mesh, and it’s been inspiring to see our team give their time, energy and generosity to support such worthwhile causes - not just this Christmas but throughout the year. Whether running through the rain, collecting food, or fundraising for local charities, everyone has contributed to making a real difference — and I couldn’t be prouder.” At Mesh, we believe that small acts of kindness create meaningful impact. A heartfelt thank you to everyone who donated, participated, or volunteered this year. We look forward to continuing our community support into 2026 and beyond."
9 December 2025
As the year draws to a close, the Mesh team has been out in the community helping to spread some much-needed festive cheer. From fundraising in Santa suits, food donations for local families and donating warm clothing for those who need it most, the team has embraced the spirit of giving in the run-up to Christmas. Running for a Cause: The Guildford Santa Fun Run Despite the wet weather, members of the Mesh team braved the elements for the Guildford Santa Fun Run, raising money for the children’s charity, Challengers. Joined by Jacqueline Smith from our client TALO, Mesh’s Founder and Director Doug Johnson, along with Maria Fiore and Ilianna Filippopoulou, completed the festive run in full Santa attire. The team also reached their fundraising target, helping Challengers continue its exceptional work in supporting disabled children and young people in the community. Supporting Local Families in Need through the Lions Christmas Food Parcel Appeal For another year, Mesh proudly supported the Lions’ Christmas Food Parcel Appeal, helping to provide food parcels to individuals and families in need over the festive period. Thanks to the generosity of the Mesh team and many local businesses and residents, a huge selection of donated goods is now being sorted and delivered by the incredible volunteers at Lions Farnham. This annual initiative continues to be a meaningful way for us to support vulnerable members of our local community during what can be a challenging time of year. The Coats for All Initiative Mesh has also taken part in the Coats for All initiative, a brilliant scheme that distributes warm, good-quality coats to anyone who needs one. Through the generosity of colleagues, friends, and partners who donated pre-loved coats in excellent condition, we are helping ensure that more people can stay warm this winter. Many local libraries are acting as collection points, making this a simple but impactful way for people to support others in the colder months — and we are proud to play our part. According to Mesh Founder and Director, Doug Johnson: “Community sits at the heart of Mesh, and it’s been inspiring to see our team give their time, energy and generosity to support such worthwhile causes - not just this Christmas but throughout the year. Whether running through the rain, collecting food, or fundraising for local charities, everyone has contributed to making a real difference — and I couldn’t be prouder.” At Mesh, we believe that small acts of kindness create meaningful impact. A heartfelt thank you to everyone who donated, participated, or volunteered this year. We look forward to continuing our community support into 2026 and beyond."
Building performance specialist Mesh looks at the Future Homes Standard
6 November 2025
Building performance specialist Mesh looks at the Future Homes Standard - the issues and implications on housing design
5 November 2025
Members of the Mesh team joined a local charity to help with a tree planting project on the Hampton Estate. This was organised by the Surrey Hills Society, an independent charity who do some great work to encourage people to spend time in the beautiful Surrey landscape. According to Mesh Director Doug Johnson: "We are always looking for volunteering ideas and this charity's work fits so well with our sustainability values. This was our second volunteering day this year. It is very much part of our ethos and culture to make a difference to our environment. These events are also a fantastic opportunity to bring our team together. Thank you to the Surrey Hills Society for a really good day in the autumn sunshine. It’s just so good for the soul!" Five members of the Mesh team joined the day – travelling from Worthing, Bristol and as far as Exeter to help out.
1 October 2025
The Mesh Way – Our values in action
23 September 2025
Helping architects to achieve Part O compliance
23 September 2025
Why is Building Regulations Part O compliance tougher to achieve in London?
11 September 2025
The pioneering Hope Street project in Southampton has won an RIBA National Award in recognition of its outstanding design.
8 September 2025
Assessing Low Energy and Renewable Technologies for Cost Efficiency and Carbon Reduction
13 August 2025
New Research Highlights Care Home Residents at Risk in High Heat Zones

Subsribe to memo from mesh